Choosing a Non-Woven Fiber Roller

Choosing a Non-Woven Fiber Roller

A non-woven fiber roller is an important component for the production of high-quality non-wovens. It plays a crucial role in the forming process and helps to maintain a uniform, consistent product. Often, the non-woven fiber roller is equipped with supplemental systems that circulate coolant to keep the roll at a specific temperature. In addition, the non-woven fiber roller can help to stabilize the web and prevent deformation by controlling the roll temperature.

The process of forming non-wovens involves the thermal bonding of short fibers. These short fibers can be produced using any method, such as papermaking or carding. Once the fibers are formed into a web, they are heated to a point at which they become heat-fusible and then the intersections of the fibers are fused to form the non-woven. The method of heat fusion may be any one of several, including air-through methods, calender rolls, embossing rolls, or ultrasonic methods.

In the forming process, non-woven fabric rolls are formed from the short fibers and then bound with a synthetic binder to provide a structure that is both durable and lightweight. The process requires the use of special equipment that can handle the pressure needed to form the non-wovens, which is why it’s essential to choose a quality manufacturer when selecting a non-woven fiber roller.

During the winding and rewinding process, many errors can occur that can affect the final quality of the non-woven fabric. These errors can be caused by the incorrect setting of process parameters or problems with the equipment used to perform these processes. Some of the most common errors include corrugations, slits or cuts, and ripples.

When these errors are detected, it is important to find a solution that will correct the problem quickly and effectively. Fortunately, there are a few common solutions that can be used to correct these errors and improve the overall performance of the machine.

This article will discuss the various factors that can cause these issues, and the best way to correct them. In addition, we will discuss the different types of non-woven fabric rollers available and their benefits and uses. Choosing the right non-woven fiber roller for your business can be a daunting task, but with this guide, you will have all the information you need to make an informed decision.

The rewinder is a type of machine that is designed to wind non-woven fabric into a large reel. It can be a manual or fully automated system, depending on the needs of your company. Choosing the right type of machine can ensure a successful winding and rewinding process, and a smoother transition into the converting phase.

The diameter size of the core of the non-woven fabric roll is preferably not less than 30 cm and more preferably 50 mm or greater. If the diameter of the core exceeds this range, it is likely to enter wrinkles during winding and will be difficult to handle. The ratio of thickness is also preferably not less than 0.65 and more preferably 0.80 to 1. Moreover, the higher the thickness, the easier it will be to wind and the less likely it will be that the texture of the non-woven will be lost during the process.

Tags:non-woven mill roll