HDE
We use DuPont nylon 66 fiber, which is produced from the source. Through a special production process, the internal structure of the non-woven fabric is rearranged in multiple crosses, making it wear-resistant, tough, friction-resistant, more absorbent, and has good recovery. SGS certification ensures the stability of product quality.
Main parameters of HDE roller
| Temperature resistance | ≤200℃ |
| Normal length | 500-5500mm |
| Normal outer diameter | φ120-500mm |
| Hardness control | 55-100 shore A |
| PH value range | 2-10 |
Line pressure and winding calculation
E: Young's modulus (elastic modulus) of steel (Kgf/cm3)
I: moment of inertia (cm4)
Solid shaft:
R=shaft radius (cm)
Tube axis:π/4*(R4-r4)
R=tube outer diameter (radius)
r=tube inner diameter (radius)
W: Line pressure (kgf/cm)
(2*P+roller weight)/roller surface length
Winding amount δ={(5*W*L4)/(24*E*I)}*(1+12/5*a/L)
Roller repair process
1. Old roller inspection
2. Confirmation of repair plan
3. Replacement of damaged parts
4. Turning and grinding of roller surface
5. Performance inspection
Application in the automotive industry
Oil film is controlled at 0.5-1.5g/㎡;
Applicable plate thickness is 0.5-3.0mm;
Feeding speed is 100-200m/min;
Pressure range is 0-150bar;
Roller surface hardness is adjustable from 90 to 98 degrees Shore A;
Surface roughness is ≤Ra4
Roller surface friction coefficient is 0.33-0.68
Diameter tolerance is 0-±0.3mm, and the measurement position is ≥10 points.
On-site introduction to the automotive industry
